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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed

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2018-4-5  Referring to Table V the 3.66 m x 4.88 m rod mill with 4.72 m (15.5 ft.) long rods calculates to draw 972 HP when carrying a 40 percent rod charge with a worn-in bulk density of 5606 kg per cubic meter (350 pounds per cubic foot). 1031 HP is required. Therefore, increase mill length by 0.3 meters (1 foot). 972/4.72 x 5.02 = 1034 HP

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Standard conditions for determining the work index of rod mills under laboratory conditions are: mill size = 305 mm (internal diameter) × 610 mm (internal length) with wave type lining

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2021-7-7  It depends on the rod mill work index and on the desired product size. It will also depend on if you are grinding open or closed circuit and wet or dry. And if you have any stages of grinding, crushing, or classification before it! It will generally be between 10 mm and 50 mm.

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2012-1-4  The percentage loading or change volume can then be read off the graph in Figure 3 or can be approximated from the following equation: % loading = 113 126 H/ D. where H is distance from top of mill inside of lining to top of charge and D is diameter of mill. Maximum power is drawn by a mill when the charge occupies approximately 50% by volume.

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#### Rod Mill Feed Size Grinding & Classification Circuits

2021-7-7  Bond would say ideal feed is 80% -16mm for a 13 W.I> material. If the Material has a higher W.I. there is a Bond formula to calculate the ideal feed size for a normal 1.5 to 1.8 L/D ratio rod mill. Dependent upon the Material and the Process! I seen feed as large as 100mm on soft material.

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Southwire provides the design engineering to integrate all the machines and support systems for the chosen production rate. Also, Southwire provides the operational training and know-how based on the operation of its own SCR copper rod mill operated in Carrollton, Georgia, USA. Southwire has sold more than 100 copper SCR systems around the world.

#### How to Handle the Charge Volume of a Ball Mill or

2012-1-4  The percentage loading or change volume can then be read off the graph in Figure 3 or can be approximated from the following equation: % loading = 113 126 H/ D. where H is distance from top of mill inside of lining to top of charge and D is diameter of mill. Maximum power is drawn by a mill when the charge occupies approximately 50% by volume.

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#### Southwire

Southwire provides the design engineering to integrate all the machines and support systems for the chosen production rate. Also, Southwire provides the operational training and know-how based on the operation of its own SCR copper rod mill operated in Carrollton, Georgia, USA. Southwire has sold more than 100 copper SCR systems around the world.

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#### how to calculate mill bond or work index

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